• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The subject of the invention is a catalyst containing an active phase of cobalt, deposited on a support comprising alumina, silica or silica-alumina, said support also containing a mixed oxide phase containing cobalt and / or or nickel, said catalyst having been prepared by introducing at least one organic hydrocarbon compound of formula CxHy. The invention also relates to its use in the field of Fischer-Tropsch synthesis methods.
    公开号:FR3057472A1
    申请号:FR1660044
    申请日:2016-10-17
    公开日:2018-04-20
    发明作者:Dominique DECOTTIGNIES；Romain CHENEVIER；Antoine FECANT
    申请人:IFP Energies Nouvelles IFPEN；
    IPC主号:
    专利说明:

    (54) COBALT CATALYST BASED ON A SUPPORT CONTAINING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED BY THE USE OF A HYDROGENOCARBON COMPOUND.
    (57) The subject of the invention is a catalyst containing an active cobaltase, deposited on a support comprising alumina, silica or silica-alumina, said support also containing a mixed oxide phase containing cobalt and / or nickel, said catalyst having been prepared by introducing at least one organic hydrogen-carbon compound of formula C x H y . The invention also relates to its use in the field of Fischer-Tropsch synthesis methods.
    COBALT CATALYST BASED ON A MEDIUM CONTAINING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED BY THE USE OF A HYDROGENOCARBON COMPOUND
    The invention relates to a catalyst containing an active cobalt phase, deposited on a support comprising alumina, silica or silica-alumina, said support also containing a mixed oxide phase containing cobalt and / or nickel, said catalyst having been prepared by introducing at least one organic hydrogen-carbon compound of formula C x H y . The invention also relates to its method of preparation and its use in the field of Fischer-Tropsch synthesis methods.
    The present invention relates to the field of FischerTropsch synthesis methods which make it possible to obtain a wide range of hydrocarbon cuts from the CO + H 2 mixture, commonly called synthesis gas or syngas. The simplified stoichiometric equation (limited in the equation below to the formation of alkanes) of the Fischer-Tropsch synthesis is written:
    n CO + (2n + 1) H 2 -> C n H 2n + 2 + n H 2 O
    The catalysts used in Fischer-Tropsch synthesis are most often supported catalysts based on alumina, silica or silica-alumina or combinations of these supports, the active phase mainly consisting of iron (Fe) or cobalt ( Co) optionally doped with a noble metal such as Pt, Fth or Ru.
    The addition of an organic compound to the Fischer-Tropsch catalysts to improve their activity has been recommended by a person skilled in the art.
    Numerous documents describe the use of different ranges of organic compounds as additives, such as nitrogen-containing organic compounds and / or oxygen-containing organic compounds.
    In particular, US Patents 5,856,260 and US 5,856,261 teach respectively the introduction, during the preparation of the catalyst, of polyols of general formula CnH 2n + 2 O x with n an integer between 2 and about 6, and x an integer of between 2 and 11 or of sugars of the mono- or disaccharide type, sucrose being particularly preferred.
    Patent application US 2005/0026776 teaches the use of chelating compounds of the nitrilotriacetic acid (NTA), trans-1,2-cyclohexadiamine5 N, N, Ν ', N' tetraacetic acid (CyDTA) or ethylenediaminetetraacetic acid (EDTA) type. , or alternatively glycine, aspartic acid or citric acid to obtain a reduced-size catalyst for C03O4 crystallites. Other documents teach the use of polyethers (WO2014 / 092278 and WO2015 / 183061), glyoxylic acid (WO2015 / 183059), unsaturated dicarboxylic acids (US2011 / 0028575) or even multifunctional carboxylic acids of formula HOOC - (CRR 1 ) n -COOH with n> 1 in the preparation of Fischer-Tropsch catalysts (WO98 / 47618).
    Patent application US2014 / 0353213 describes the use of lactams or cyclic esters of the lactone type containing an oxygen atom in the cycle (βpropiolactone, γ-butyrolactone, δ-valerolactone) or several oxygen atoms in the cycle (propylene carbonate) to increase the activity of a catalyst of the C0M0 or NiMo type used in hydrodesulfurization of a diesel cut.
    Document WO2012 / 013866 discloses the use of a cyclic oligosaccharide, in particular cyclodextrin, as an additive to a Fischer-Tropsch catalyst. This document also describes the use of a support based on silica-alumina optionally containing a spinel.
    Document US 2010/236988 describes catalysts comprising a support loaded with an active metal which is brought into contact with a solution containing a hydrocarbon oil and a polar additive having a dipole moment of at least 0.45.
    However, none of the documents relating to the additives describes a cobalt-based catalyst deposited on a support containing a mixed oxide phase containing cobalt and / or nickel prepared by means of a hydrogen-carbon organic compound of formula C x H y .
    Whatever the compounds chosen, the modifications induced do not always allow the performance of the catalyst to be increased sufficiently to make the process profitable. In addition, it is often very complicated to carry out their industrial deployment as the methods are complex to implement.
    Consequently, it is essential for catalyst manufacturers to find new catalysts for Fischer-Tropsch synthesis with improved performance.
    summary
    The subject of the invention is a catalyst containing an active phase of cobalt, deposited on a support comprising alumina, silica or silica-alumina, said support also containing a mixed oxide phase containing cobalt and / or nickel, said catalyst being prepared by a process comprising at least:
    a) a step of bringing a support comprising alumina, silica or silica-alumina into contact with at least one solution containing at least one cobalt and / or nickel precursor, then drying and calcines at a temperature between 700 and 1200 ° C, so as to obtain a mixed oxide phase containing cobalt and / or nickel in the support, then one carries out
    b) a step of bringing said support containing said mixed oxide phase into contact with at least one solution containing at least one cobalt precursor,
    c) a step of bringing said support containing said mixed oxide phase into contact with at least one solution comprising an organic hydrogen-carbon compound of formula C x H y , it being understood that said organic hydrogen-carbon compound is in liquid form and only when the solution comprises a solvent, said organic hydrogen carbon compound is miscible in the solvent, steps b) and c) can be carried out separately, in any order, or simultaneously,
    d) then a drying step is carried out at a temperature below 200 ° C.
    The Applicant has in fact found that the use of an organic hydrogen-carbon compound of formula C x H y as an organic additive during the preparation of a catalyst containing an active phase of cobalt, deposited on a support comprising l alumina, silica or silica-alumina, said support also containing a mixed oxide phase containing cobalt and / or nickel made it possible to obtain a catalyst for the Fischer-Tropsch synthesis showing improved catalytic performance.
    Indeed, the catalyst according to the invention shows an increased activity and selectivity compared to catalysts containing a mixed oxide phase containing cobalt and / or nickel in their support but prepared without additivation with at least one organic hydrogen-carbon compound of formula C x H y or relative to the additive catalysts not comprising a mixed oxide phase containing cobalt and / or nickel in the support. The use of such an organic compound during the preparation of a cobalt-based catalyst containing a support containing a mixed oxide phase containing cobalt and / or nickel seems to have a synergistic effect on the activity and the selectivity in a Fischer-Tropsch process.
    Without being bound to any theory, it has been discovered that such a catalyst has a dispersion of cobalt substantially greater than that presented by catalysts prepared in the absence of such an organic compound. This results in the presence of a greater number of active sites for the catalysts prepared in the presence of at least one organic hydrogen-carbon compound of formula C x H y , even if this organic hydrogen-carbon compound of formula C x H y is at least partially removed thereafter by drying and possibly calcination.
    According to a variant, the content of mixed oxide phase in the support is between 0.1 and 50% by weight relative to the weight of the support.
    According to a variant, the mixed oxide phase comprises an aluminate of formula C0AI2O4 or NiAhCL in the case of a support based on alumina or silica-alumina. According to a variant, the mixed oxide phase comprises a silicate of formula Co2SiC> 4 or Ni 2 SiO 4 in the case of a support based on silica or silica-alumina.
    According to a variant, the silica content of said support is between 0.5% by weight to 30% by weight relative to the weight of the support before the formation of the mixed oxide phase when the support is a silica-alumina.
    Preferably, the organic hydrogen carbon compound of formula C x H y introduced during step c) is chosen from a saturated or unsaturated hydrogen carbon compound, acyclic or cyclic, with x> 5 and y> 6.
    Preferably, the molar ratio between the organic hydrogen-carbon compound of formula C x H y introduced during step c) relative to the cobalt element introduced in step b) is between 0.01 and 5.0 mol / mol.
    According to a variant, the content of cobalt element introduced during step b) as the active phase is between 2 and 40% by weight expressed as metallic cobalt element relative to the total weight of the catalyst.
    According to a variant, the catalyst also comprises an element chosen from groups VIIIB, IA, IB, IIA, IIB, ΠΙΑ, IIIB and VA.
    According to a variant, the catalyst also contains an organic compound other than the organic hydrogen-carbon compound of formula C x H y , said organic compound containing oxygen and / or nitrogen. According to this variant, the organic compound is chosen from a compound comprising one or more chemical functions chosen from a carboxylic, alcohol, ether, aldehyde, ketone, amine, nitrile, imide, oxime, urea and amide function.
    According to one embodiment, after the drying step d), a calcination step e) is carried out at a temperature between 200 and 550 ° C., under an inert atmosphere or under an atmosphere containing oxygen.
    Alternatively, the catalyst obtained in the drying step d) or obtained in the calcining step e) is reduced to a temperature between 200 ° C and 500 ° C. The invention also relates to the use of the catalyst according to the invention in a Fischer-Tropsch synthesis process in which the catalyst according to the invention is brought into contact with a charge comprising synthesis gas under a total pressure of between 0, 1 and 15 MPa, at a temperature between 150 and 350 ° C, and at an hourly volume speed between 100 and 20,000 volumes of synthesis gas per volume of catalyst and per hour with a molar ratio H 2 / CO of the gas of synthesis between 0.5 and 4.
    In the following, groups of chemical elements are given according to CAS Classification (CRC Handbook of Chemistry and Physics, CRC press publisher, editor DR Lide, 81 th Edition, 2000-2001). For example, group VIII according to the CAS classification corresponds to the metals in columns 8, 9 and 10 according to the new lUPAC classification.
    The textural and structural properties of the support and of the catalyst described below are determined by the characterization methods known to those skilled in the art. The total pore volume and the pore distribution are determined in the present invention by nitrogen porosimetry as described in the work “Adsorption by powders and porous solids. Principles, methodology and applications >> written by F. Rouquérol, J. Rouquérol and K. Sing, Academie Press, 1999. By specific surface is meant the BET specific surface (Sbet in m 2 / g) determined by nitrogen adsorption in accordance with standard ASTM D 3663-78 established on the basis of the BRUNAUER-EMMETT-TELLER method described in the periodical The Journal of American Societÿ ', 1938, 60, 309.
    Detailed description of the invention
    The catalyst according to the invention is a catalyst containing an active phase of cobalt, deposited on a support comprising alumina, silica or silicon alumina, said support also containing a mixed oxide phase containing cobalt and / or nickel, said catalyst being prepared by a process comprising at least:
    a) a step of bringing a support comprising alumina, silica or silica-alumina into contact with at least one solution containing at least one cobalt and / or nickel precursor, then drying and calcines at a temperature between 700 and 1200 ° C, so as to obtain a mixed oxide phase containing cobalt and / or nickel in the support, then one carries out
    b) a step of bringing said support containing said mixed oxide phase into contact with at least one solution containing at least one cobalt precursor,
    c) a step of bringing said support containing said mixed oxide phase into contact with a solution comprising at least one organic hydrogen-carbon compound of formula C x H y , it being understood that said organic hydrogen-carbon compound is in liquid form and only when the solution comprises a solvent, said organic hydrogen carbon compound is miscible in the solvent, steps b) and c) can be carried out separately, in any order, or simultaneously,
    d) then a drying step is carried out at a temperature below 200 ° C.
    The different stages of the process leading to the catalyst according to the invention will be detailed below:
    Step a) Formation of the mixed oxide phase containing cobalt and / or nickel
    The objective of step a) is the formation of a mixed oxide phase containing cobalt and / or nickel in a support comprising alumina, silica or silica-alumina by setting contact with a solution containing at least one cobalt and / or nickel precursor, followed by drying and calcination at high temperature.
    It is known that the presence of a mixed oxide phase containing cobalt and / or nickel in a support of the alumina, silica or silica-alumina type makes it possible to improve the resistance to the phenomenon of chemical and mechanical attrition in a Fischer-Tropsch process, and therefore to stabilize the support.
    The formation of the mixed oxide phase in the support, often called the support stabilization step, can be carried out by any method known to those skilled in the art. It is generally carried out by introducing cobalt and / or nickel in the form of a salt precursor, for example of the nitrate type, on the initial support containing alumina, silica or silica-alumina. By calcination at very high temperature, the mixed oxide phase containing cobalt and / or nickel, is formed and stabilizes the entire support. The cobalt and / or nickel contained in the mixed oxide phase is not reducible during the final activation of the FischerTropsch catalyst (reduction). The cobalt and / or nickel contained in the mixed oxide phase therefore does not constitute the active phase of the catalyst.
    According to step a) a step is carried out of bringing a support comprising alumina, silica or silica-alumina into contact with at least one solution containing at least one cobalt and / or nickel precursor. , then dried and calcined at a temperature between 700 and 1200 ° C, so as to obtain a mixed oxide phase containing cobalt and / or nickel in the support.
    More particularly, step a) of contacting can be carried out by impregnation, preferably dry, of a support comprising alumina, silica or silica-alumina, preformed or in powder form, with at least minus an aqueous solution containing the cobalt and / or nickel precursor, followed by drying and calcination at a temperature between 700 and 1200 ° C.
    The cobalt is brought into contact with the support by means of any cobalt precursor soluble in the aqueous phase. Preferably, the cobalt precursor is introduced in aqueous solution, preferably in the form of nitrate, carbonate, acetate, chloride, complexes formed with acetylacetonates, or any other inorganic derivative soluble in aqueous solution, which is brought into contact with said support. The cobalt precursor advantageously used is cobalt nitrate or cobalt acetate.
    The nickel is brought into contact with the support by means of any nickel precursor soluble in the aqueous phase. Preferably, said nickel precursor is introduced in aqueous solution, for example in the form of nitrate, carbonate, acetate, chloride, hydroxide, hydroxycarbonate, oxalate, complexes formed with acetylacetonates, or any other inorganic derivative soluble in aqueous solution, which is brought into contact with said support. The nickel precursor advantageously used is nickel nitrate, nickel chloride, nickel acetate or nickel hydroxycarbonate.
    The total content of cobalt and / or nickel is advantageously between 1 and 20% by weight and preferably between 2 and 10% by weight relative to the total mass of the final support.
    The drying is advantageously carried out at a temperature between 60 ° C and 200 ° C, preferably for a period ranging from 30 minutes to three hours.
    The calcination is carried out at a temperature between 700 and 1200 ° C, preferably between 850 and 1200 ° C, and preferably between
    850 and 900 ° C, generally for a period of between one hour and 24 hours and preferably between 2 hours and 5 hours. The calcination is generally carried out in an oxidizing atmosphere, for example in air, or in air depleted in oxygen; it can also be carried out at least partly under nitrogen. It allows cobalt and / or nickel precursors and alumina and / or silica to be transformed into a mixed oxide phase containing cobalt and / or nickel. According to a variant, the calcination can also be carried out in two stages, said calcination is advantageously carried out at a temperature between 300 ° C and 600 ° C in air for a period between half an hour and three hours, then at a temperature between 700 ° C and 1200 ° C, preferably between 850 and 1200 ° C and preferably between 850 and 900 ° C, generally for a period of between one hour and 24 hours, and preferably between 2 hours and 5 hours .
    The support also includes alumina, silica or silica-alumina. When the support comprises alumina, it contains more than 50% by weight of alumina relative to the weight of the support before the formation of the mixed oxide phase and, preferably, it contains only alumina. The alumina can be present in a crystallographic form of the gamma, delta, theta, alpha alumina type, taken alone or as a mixture.
    In another preferred case, the support comprises silica. In this case, it contains more than 50% by weight of silica relative to the weight of the support before the formation of the mixed oxide phase and, preferably, it contains only silica. Sources of silicon are well known to those skilled in the art.
    In another preferred case, the support comprises a silica-alumina. A support comprising a silica-alumina is understood to mean a support in which the silicon and the aluminum is in the form of agglomerates of silica or alumina respectively, of amorphous aluminosilicate or any other mixed phase containing silicon and aluminum, it being understood that the support is not mesostructured. Preferably, the alumina and the silica are present in the form of a mixture of oxides S1O2-AI2O3. The silica content in the silica-alumina support varies from 0.5% by weight to 30% by weight, preferably from 1% by weight to 25% by weight, and even more preferably from
    1.5 to 20% by weight relative to the weight of the support before the formation of the mixed oxide phase.
    According to a preferred variant, the support outside the mixed oxide phase, consists of alumina, silica or silica-alumina, and in a particularly preferred manner the support consists of silica-alumina.
    The support also contains a mixed oxide phase containing cobalt and / or nickel. The term mixed oxide phase containing cobalt and / or nickel is understood to mean a phase in which cobalt and / or nickel cations are combined with the oxide ions O 2 'of the alumina and / or silica support forming thus a mixed phase containing aluminates and / or silicates containing cobalt and / or nickel. The mixed oxide phase can be in amorphous form or in crystallized form. When the support is based on alumina, the mixed oxide phase can comprise an aluminate of formula CoAI 2 0 4 or NiAI 2 O 4 , in amorphous or crystallized form, for example in spinel form.
    When the support is based on silica, the mixed oxide phase can comprise a silicate of formula Co 2 Si0 4 or Ni 2 SiO 4 (cobalt- or nickelorthosilicate), in amorphous or crystallized form.
    When the support is based on silica-alumina, the mixed oxide phase can comprise an aluminate of formula CoAI 2 0 4 or NiAI 2 O 4 in amorphous or crystallized form, for example in spinel form, and / or a silicate of formula Co 2 Si0 4 or Ni 2 SiO 4 , in amorphous or crystallized form.
    Generally, the content of the mixed oxide phase in the support is between 0.1 and 50% by weight relative to the support, preferably between 0.5 and 30% by weight, and more preferably between 1 and 20% weight.
    The presence of mixed oxide phase in the catalyst according to the invention is measured by reduction in programmed temperature RTP (or TPR for temperature programmed reduction according to English terminology) such as for example described in Oil & Gas Science and Technology, Rev. IFP, Vol. 64 (2009), No. 1, pp. 11-12. According to this technique, the catalyst is heated under the flow of a reducing agent, for example under the flow of dihydrogen. Measuring the dihydrogen consumed as a function of temperature gives quantitative information on the reducibility of the species present. The presence of a mixed oxide phase in the catalyst is thus manifested by consumption of dihydrogen at a temperature above about 800 ° C.
    The support can have a morphology in the form of beads, extrudates (for example of three-lobed or four-lobed form) or pellets, in particular when said catalyst is used in a reactor operating in a fixed bed, or have a morphology in the form of powder with variable particle size, in particular when said catalyst is used in a bubble column type reactor (or slurry bubble column according to the English termination). The grain size of the catalyst can be between a few microns and a few hundred microns. For use in a slurry reactor, the particle size of the catalyst is preferably between 10 microns and 500 microns, preferably between 10 microns and 300 microns, very preferably between 20 and 200 microns, and even more preferred between 30 and 160 microns.
    The specific surface of the support containing the mixed oxide phase is generally between 50 m 2 / g and 500 m 2 / g, preferably between 100 m 2 / g and 300 m 2 / g, more preferably between 150 m 2 / g and 250 2 / g. The pore volume of said support is generally between 0.3 ml / g and 1.2 ml / g, and preferably between 0.4 ml / g and 1 ml / g.
    Thus, at the end of said step a), said support comprising alumina, silica or silica-alumina further comprises a mixed oxide phase containing cobalt and / or nickel.
    Stage b) and c): Introduction of the active phase and of the organic hydrogen-carbon compound of formula C x H y
    After the formation of the mixed oxide phase, the following steps are carried out in the preparation of the catalyst according to the invention:
    b) a step of bringing said support containing said mixed oxide phase into contact with at least one solution containing at least one cobalt precursor,
    c) a step of bringing said support containing said mixed oxide phase into contact with a solution comprising at least one organic hydrogen-carbon compound of formula C x H y , it being understood that said organic hydrogen-carbon compound is in liquid form only when the solution comprises a solvent, said organic hydrogen carbon compound is miscible in the solvent.
    According to the invention, steps b) and c) can be carried out separately, in any order, or simultaneously.
    According to a first embodiment, which is designated by the term co-impregnation of the organic hydrogen-carbon compound, step b) is carried out simultaneously with step c).
    According to a second embodiment, which is designated by the term post-impregnation of the organic hydrogen-carbon compound, step b) is carried out before step c).
    According to a third embodiment, which is designated by the term preimpregnation of the organic hydrogen-carbon compound, step c) is carried out before step b).
    Step b) of bringing said support into contact with at least one solution containing at least one cobalt precursor can be carried out by any method well known to those skilled in the art. Said step b) is preferably carried out by impregnating the support with at least one solution containing at least one cobalt precursor. In particular, said step b) can be carried out by dry impregnation, by excess impregnation, or by deposition - precipitation (as described in US Patents 5,874,381 and US 6,534,436) according to methods well known in the art. 'Man of the trade. Preferably, said step b) is carried out by dry impregnation, which consists in bringing the catalyst support into contact with a solution, containing at least one cobalt precursor, the volume of which is equal to the pore volume of the support to be impregnated. This solution contains the cobalt precursor at the desired concentration.
    The cobalt is brought into contact with said support by means of a solution in which any cobalt precursor is soluble.
    The choice of solvent in which the cobalt precursor is dissolved depends on the manner in which step b) is carried out compared with step c).
    In the case where step b) is carried out before or after step c), an aqueous solution or an organic solution in which the cobalt precursor is soluble can be used. When introduced into organic solution, said cobalt precursor is, for example, cobalt acetate or cobalt nitrate. Preferably, said cobalt precursor is introduced in aqueous solution, for example in the form of nitrate, carbonate, acetate, chloride, complexes formed with acetylacetonates, or any other inorganic derivative soluble in aqueous solution, which is brought into contact with said support. Advantageously used as cobalt precursor, cobalt nitrate or cobalt acetate. The content of cobalt element introduced is generally between 1 and 40% by weight, preferably between 2 and 30% by weight, and more preferably between 5 and 25% by weight expressed as metallic cobalt element relative to the total weight of the dried catalyst.
    The catalyst can advantageously further comprise at least one element chosen from an element from groups VIIIB, IA, IB, IIA, IIB, NIA, IIIB and / or VA.
    Possible elements of group VIIIB which are preferred are platinum, ruthenium and rhodium. The preferred group IA elements are sodium and potassium. The preferred group IB items are silver and gold. The preferred group IIA elements are manganese and calcium. The preferred group IIB element is zinc. Preferred elements of the NIA group are boron and indium. The preferred group IIIB elements are lanthanum and cerium. The preferred VA element is phosphorus.
    The content of any element of groups VIIIB, IA, IB, IIA, IIB, NIA, IIIB and / or VA is between 50 ppm and 20% by weight, preferably between 100 ppm and 15% by weight, and more preferably between 100 ppm and 10% weight expressed as an element relative to the total weight of the catalyst.
    Alternatively, when the catalyst contains one or more additional elements of groups VIIIB, IA, IB, IIA, IIB, NIA, IIIB and / or VA, this or these elements may be either initially present on the support before the preparation of the catalyst, is introduced at any time of the preparation and by any methods known to those skilled in the art.
    The contacting of the organic hydrogen-carbon compound used for the implementation of said step c) with said support is carried out by impregnation, in particular by dry impregnation or excess impregnation, preferably by dry impregnation. According to one embodiment, said organic hydrogen-carbon compound which is in liquid form is impregnated on said support after solubilization in a solution containing in solvent with which it is miscible making it possible to obtain a monophasic mixture. Preferably, the solvent can be ethanol, isopropanol, ethyl acetate, methyl acetate, tetrahydrofuran. Most preferably the solvent is ethanol. According to another embodiment, step c) does not involve a solvent in which the organic compound is dissolved, the impregnation solution consists of the organic hydrogen-carbon compound in the liquid phase.
    Said organic compound is a hydrogen-carbon compound of formula C x H y . It can be chosen from a saturated or unsaturated, acyclic or cyclic hydrogen-carbon compound, with x> 5 and y> 6.
    In the case of a saturated hydrogen-carbon compound, it can be linear, branched or cyclic. According to this variant, the organic hydrogen-carbon compound of formula C x H y is chosen from linear or branched alkanes or alicyclic compounds, preferably n-heptane, n-octane, n-nonane, n-decane, Γ i-heptane, ioctane, i-nonane, i-decane, cyclopentane, cyclohexane.
    In the case of an unsaturated hydrogen-carbon compound, it can be linear, branched or cyclic. According to this variant, the organic hydrogen-carbon compound of formula C x H y is chosen from linear or branched alkenes or alkynes or unsaturated cyclic compounds or aromatic compounds, preferably heptene, octene, nonene, decene, cyclopentadiene, cyclohexene, toluene, cumene, styrene, xylene or ethylbenzene.
    The molar ratio of hydrogen-carbon organic compound of formula C x H y introduced during step c) relative to the cobalt element introduced in step b) is between 0.01 and 5.0 mol / mol, preferably between 0.05 and 1.0.
    The catalyst according to the invention can comprise, in addition to the organic hydrogen-carbon compound of formula C x H y, another organic compound or a group of organic compounds known for their role as additives. The function of additives is to increase the catalytic activity compared to non-additive catalysts. More particularly, the catalyst according to the invention can also comprise one or more organic compounds containing oxygen and / or nitrogen. Generally, the organic compound is chosen from a compound comprising one or more chemical functions chosen from a carboxylic, alcohol, ether, aldehyde, ketone, amine, nitrile, imide, oxime, urea and amide function.
    The organic compound containing oxygen can be one or more chosen from compounds comprising one or more chemical functions chosen from a carboxylic, alcohol, ether, aldehyde or ketone function. By way of example, the organic compound containing oxygen can be one or more chosen from the group consisting of ethanol, ethylene glycol, diethylene glycol, triethylene glycol, a polyethylene glycol (with a molecular weight of between 200 and 1500 g / mol), propylene glycol, 2-butoxyethanol, 2- (2-butoxyethoxy) ethanol, 2 (2-methoxyethoxy) ethanol, triethylene glycol-dimethyl ether, glycerol, acetophenone, 2,4- pentanedione, pentanone, acetic acid, maleic acid, malic acid, malonic acid, malic acid, oxalic acid, gluconic acid, tartaric acid, citric acid, succinic acid, yketovaleric acid, γ-valerolactone, 4-hydroxyvaleric acid, 2-pentenoic acid, 3-pentenoic acid, 4-pentenoic acid, a C1-C4 dialkyl succinate , methyl acetoacetate, dibenzofuran, a crown ether, orthophta acid lique and glucose.
    The organic nitrogen-containing compound may be one or more chosen from compounds comprising one or more chemical functions chosen from an amine or nitrile function. By way of example, the organic compound containing nitrogen can be one or more chosen from the group consisting of ethylenediamine, diethylenetriamine, hexamethylenediamine, triethylenetetramine, tetraethylenepentamine, pentaethylene hexane, acetonitrile , octylamine, guanidine or a carbazole.
    The organic compound containing oxygen and nitrogen may be one or more chosen from compounds comprising one or more chemical functions chosen from a carboxylic acid, alcohol, ether, aldehyde, ketone, amine, nitrile, imide function , amide, urea or oxime. By way of example, the organic compound containing oxygen and nitrogen may be one or more chosen from the group consisting of 1,2-cyclohexanediaminetetraacetic acid, monoethanolamine (MEA), N- methylpyrrolidone, dimethylformamide, ethylenediaminetetraacetic acid (EDTA), alanine, glycine, proline, lysine, nitrilotriacetic acid (NTA), N- (2-hydroxyethyl) ethylenediamine-N, N ' , N'triacetic (HEDTA), diethylene triaminepentaacetic acid (DTPA), tetramethylurea, glutamic acid, dimethylglyoxime, bicine or tricine, or even a lactam.
    The total molar ratio of organic compound (s) containing oxygen and / or nitrogen other than the organic hydrogen-carbon compound of formula C x H y relative to the cobalt element introduced in step b) is between 0.01 to 2 mol / mol, preferably between 0.1 to 2 mol / mol, preferably between 0.2 and 1.5 mol / mol, calculated on the basis of the components introduced in the impregnation solution (s).
    When the catalyst contains an organic compound other than the organic hydrogen-carbon compound of formula C x H y , this organic compound can either be initially present on the support before the preparation of the catalyst, or be incorporated into the catalyst at any time of the preparation and by all methods known to those skilled in the art.
    The process for preparing the catalyst according to the invention, in particular steps b) and c) comprises several modes of implementation. They are distinguished in particular by the time of introduction of the organic compound which can be carried out either at the same time as the impregnation of the cobalt of the active phase (co-impregnation), or after the impregnation of the cobalt of the active phase ( post-impregnation), i.e. before the cobalt impregnation of the active phase (pre-impregnation). In addition, the modes of implementation can be combined.
    A first embodiment consists in carrying out said steps b) and c) simultaneously so that said organic compound and at least said cobalt precursor present in the active phase are co-impregnated on said support (co3057472 impregnation). This first mode of implementation advantageously comprises the implementation of one or more steps b). In particular, one or more steps
    b) advantageously precedes (s) and / or follows (s) said co-impregnation step. This first mode of implementation can also include several stages of co-impregnation. It should be noted that in the mode of implementation by co-impregnation, a solvent will be chosen in which the cobalt precursor and the hydrogen-carbon organic compound are soluble so as to obtain a single-phase solution. Alternatively, it is possible to use as co-impregnation solution a solvent which consists of the organic hydrogen-carbon compound and in which the cobalt precursor is dissolved.
    A second mode of implementation consists in carrying out said step b) prior to said step c) (post-impregnation). According to said second embodiment, one or more steps b) of bringing at least cobalt present in the active phase of the catalyst precedes said step c).
    A third mode of implementation consists in carrying out said step c) before said step b) (pre-impregnation). Advantageously, said step c) is followed by several steps b).
    As specified above when step b) is carried out independently of the step
    c), the process for preparing the catalyst is more flexible in terms of the choice of solvent for the solubilization of the cobalt precursor and of the organic hydrogen carbon compound.
    When steps b) and c) are carried out separately (post-impregnation or prepreg), a drying step is advantageously carried out between the impregnation steps. The intermediate drying step is carried out at a temperature below 200 ° C, advantageously between 50 and 180 ° C, preferably between 70 and 150 ° C, very preferably between 75 and 130 ° C and optionally a period of maturation was observed between the impregnation step and the intermediate drying step.
    Each of the three modes of implementation described above can be carried out independently so that the catalyst according to the invention is prepared either according to said first mode of implementation, or according to said second mode of implementation or even according to said third mode of implementation. However, it may be advantageous to combine said first mode with said second mode or with said third mode: both the cobalt present in the active phase and the organic compound are deposited at least twice on the catalyst support, namely at least once by co-impregnation and at least once by successive impregnation.
    Advantageously, after each impregnation step, whether it is a step of impregnating the cobalt or the organic compound, the impregnated support is left to mature. The maturation allows the impregnation solution to disperse homogeneously within the support.
    Any maturation step described in the present invention is advantageously carried out at atmospheric pressure, in an atmosphere saturated with water and at a temperature between 17 ° C and 50 ° C, and preferably at room temperature. Generally a ripening period of between ten minutes and forty-eight hours and preferably between thirty minutes and five hours is sufficient. Longer durations are not excluded, but do not necessarily bring improvement.
    Any impregnation solution described in the present invention can comprise any solvent known to a person skilled in the art allowing solubilization of the cobalt precursor and / or of the organic hydrogen-carbon compound in liquid form.
    When step b) of impregnating the cobalt is carried out independently of the impregnation of the organic hydrogen-carbon compound, the solvent used for said step b) is advantageously chosen from the group formed by methanol, ethanol, water, phenol, cyclohexanol, isopropanol, ethyl acetate, methyl acetate, tetrahydrofuran. taken alone or as a mixture. The solvent can also advantageously be chosen from the group formed by propylene carbonate, DMSO (dimethylsulfoxide), N-methylpyrrolidone (NMP) or sulfolane, taken alone or as a mixture. A list of common solvents and their dielectric constant can be found in the book "Solvents and Solvent Effects in Organic Chemistry" C. Fteichardt, Wiley-VCH, 3rd edition, 2003, pages 472-474. Very preferably, the solvent used is water or ethanol, alone or as a mixture. When steps b) and c) are carried out simultaneously (depending on the mode of co-impregnation of the organic hydrogen carbon compound with cobalt), care should be taken to use a solvent in which the cobalt precursor and the organic hydrogen carbon compound in liquid form are soluble so as to provide a monophasic impregnation solution. For example, a solvent chosen from ethanol, isopropanol, acetic acid, methanol or ethylene glycol can be used. It is also possible to use as co-impregnation solution a solvent which consists of the organic hydrogen-carbon compound and in which the cobalt precursor is dissolved.
    When step c) is carried out independently of step b), the impregnation solution containing the organic hydrogen carbonaceous compound in liquid form can consist of said organic compound, or comprise a solvent in which the organic hydrogen carbonate compound is dissolved.
    When several impregnation steps are carried out, each impregnation step is preferably followed by an intermediate drying step at a temperature below 200 ° C, advantageously between 50 and 180 ° C, preferably between 70 and 150 ° C, very preferably between 75 and 130 ° C and optionally a maturation period was observed between the impregnation step and the intermediate drying step.
    Step d) drying
    In accordance with the drying step d) of the implementation for the preparation of the catalyst, prepared according to at least one mode of implementation described above, the drying is carried out at a temperature below 200 ° C., advantageously included between 50 and 180 ° C, preferably between 70 and 150 ° C, very preferably between 75 and 130 ° C. The drying step is preferably carried out for a period of between 1 and 4 hours, preferably under an inert atmosphere or under an atmosphere containing oxygen.
    The drying step can be carried out by any technique known to those skilled in the art. It is advantageously carried out at atmospheric pressure or at reduced pressure. Preferably, this step is carried out at atmospheric pressure. It is advantageously carried out in a crossed bed using air or any other hot gas. Preferably, when the drying is carried out in a fixed bed, the gas used is either air, or an inert gas such as argon or nitrogen. Very preferably, the drying is carried out in a crossed bed in the presence of nitrogen and / or air. Preferably, the drying step has a short duration of between 5 minutes and 4 hours, preferably between 30 minutes and 4 hours and very preferably between 1 hour and 3 hours.
    According to a first variant, the drying is carried out so as to preferably retain at least 30% of the organic hydrogen-carbon compound of formula C x H y introduced during an impregnation step, preferably this amount is greater than 50% and even more preferably, greater than 70%, calculated on the basis of the carbon remaining on the catalyst. When an organic compound containing oxygen and / or nitrogen other than the organic hydrogen-carbon compound of formula C x H y is present, the drying step is carried out so as to preferably preserve at least 30%, preferably at least 50%, and very preferably at least 70% of the amount introduced calculated on the basis of the carbon remaining on the catalyst.
    At the end of the drying step d), a dried catalyst is then obtained, which will be subjected to an activation step for its subsequent implementation in Fischer-Tropsch synthesis.
    According to another variant, at the end of the drying step d), a calcination step e) is carried out at a temperature between 200 ° C and 550 ° C, preferably between 250 ° C and 500 ° C , under an inert atmosphere (nitrogen for example) or under an atmosphere containing oxygen (air for example). The duration of this heat treatment is generally between 0.5 hours and 16 hours, preferably between 1 hour and 5 hours. After this treatment, the cobalt of the active phase is thus in the oxide form and the catalyst contains little or no organic compound introduced during its synthesis. However, the introduction of the organic compound during its preparation has made it possible to increase the dispersion of the active phase, thus leading to a more active and / or more selective catalyst.
    Activation (Reduction)
    Prior to its use in the catalytic reactor and the implementation of the Fischer-Tropsch process according to the invention, the dried catalyst obtained in step d) or the calcined catalyst obtained in step e) advantageously undergoes a reducing treatment, for example with hydrogen, pure or diluted, at high temperature. This treatment makes it possible to activate said catalyst and to form particles of metallic cobalt in the zero-value state. The temperature of this reducing treatment is preferably between 200 and 500 ° C and its duration is between 2 and 20 hours.
    This reducing treatment is carried out either in situ (in the same reactor as that in which the Fischer-Tropsch reaction is carried out according to the process of the invention), or ex situ before being loaded into the reactor.
    Fischer-Tropsch process
    Finally, another subject of the invention is the use of the catalyst according to the invention in a Fischer-Tropsch synthesis process.
    The Fischer-Tropsch process according to the invention leads to the production of essentially linear and saturated C5 + hydrocarbons (having at least 5 carbon atoms per molecule). The hydrocarbons produced by the process of the invention are thus essentially paraffinic hydrocarbons, the fraction of which exhibits the highest boiling points can be converted with a high yield into middle distillates (gas oil and kerosene cuts) by a process of hydroconversion such as hydrocracking and / or catalytic hydroisomerization (s).
    The feed used for implementing the process of the invention comprises synthesis gas. The synthesis gas is a mixture comprising in particular carbon monoxide and hydrogen having H 2 / CO molar ratios which can vary in a ratio of 0.5 to 4 depending on the process by which it was obtained. The H 2 / CO molar ratio of the synthesis gas is generally close to 3 when the synthesis gas is obtained from the process of steam reforming of hydrocarbons or alcohol. The H 2 / CO molar ratio of the synthesis gas is of the order of 1.5 to 2 when the synthesis gas is obtained from a partial oxidation process. The H 2 / CO molar ratio of the synthesis gas is generally close to 2.5 when it is obtained from a thermal reforming process. The H 2 / CO molar ratio of the synthesis gas is generally close to 1 when it is obtained from a gasification and CO 2 reforming process.
    The catalyst used in the hydrocarbon synthesis process according to the invention can be used in different types of reactors, for example in a fixed bed, in a moving bed, in a bubbling bed or even in a three-phase fluidized bed. The use of the catalyst in suspension in a three-phase fluidized reactor, preferably of the bubble column type, is preferred. In this preferred implementation of the catalyst, said catalyst is divided into a very fine powder, particularly of the order of a few tens of microns, this powder forming a suspension with the reaction medium. This technology is also known by the slurry process terminology by a person skilled in the art.
    The process for the synthesis of hydrocarbons according to the invention is carried out under a total pressure of between 0.1 and 15 MPa, preferably between 0.5 and 10 MPa, at a temperature between 150 and 350 ° C, preferably between 180 and 270 ° C. The hourly volume speed is advantageously between 100 and 20,000 volumes of synthesis gas per volume of catalyst and per hour (100 to 20,000 h ' 1 ) and preferably between 400 and 10,000 volumes of synthesis gas per volume of catalyst and per hour (400 to 10,000 h ' 1 ).
    The examples which follow demonstrate the performance gains on the catalysts according to the invention.
    Examples
    Example 1 (comparative): Catalyst A of formula Co / AI 2 O 3 .
    A catalyst A comprising cobalt deposited on an alumina support is prepared by dry impregnation of an aqueous solution of cobalt nitrate so as to deposit in two successive stages of the order of 10% by weight of Co on a powder d gamma alumina (PURALOX® SCCa 5/170, SASOL) with an average particle size equal to 80 μηη, with an area of 165 m 2 / g and a pore volume measured by nitrogen adsorption isotherm at 0.4 ml / g.
    After a first dry impregnation, the solid is dried in a crossed bed at 120 ° C for 3 h in air and then calcined at 400 ° C for 4 h in a crossed bed under air flow. The intermediate catalyst contains approximately 6% by weight of Co. It is subjected to a second dry impregnation step using a solution of cobalt nitrate. The solid obtained is dried in a crossed bed at 120 ° C for 3 h in air and then calcined at 400 ° C for 4 h in a crossed bed under air flow. Ch obtains the final catalyst A which contains 10.5% by weight of Co (in the form of oxide C03O4).
    Example 2 (comparative): Catalyst B of formula Co / AI2O3.S1O2
    A catalyst B comprising cobalt deposited on a silica-alumina support is prepared by dry impregnation of an aqueous solution of cobalt nitrate so as to deposit in one step approximately 10% by weight of Co on a silica-alumina initially containing 5 % by weight of SiO 2 and having a specific surface of 180 m 2 / g and a pore volume of 0.8 ml / g
    After dry impregnation, the solid is dried in a traversed bed at 120 ° C for 3 hours in air and then calcined at 400 ° C for 4 hours in a trapped bed. The final catalyst B is obtained which contains 9.9% by weight of Co (in the form of oxide C03O4).
    Example 3 (comparative): Catalyst C of formula Co / COAI2O4-AI2O3.S1O2
    A catalyst C comprising cobalt deposited on a support, based on a mixed oxide phase (in the form of spinel) included in a silica-alumina, is prepared by dry impregnation of an aqueous solution of cobalt nitrate of so as to deposit in one step about 10% by weight of cobalt on the support.
    The spinel present in the support of catalyst C is a simple spinel formed from cobalt aluminate, which is included in a silica-alumina containing 5% by weight of S1O2, and having a specific surface of 180 m 2 / g and a pore volume 0.8 ml / g. The spinel included in the silica-alumina is prepared by dry impregnation of an aqueous solution of cobalt nitrate so as to introduce 5% by weight of Co into said silica-alumina. After drying at 120 ° C for 3 hours, the solid is calcined at 850 ° C for 4 hours in air. The catalyst support denoted C ′ is formed from 5% by weight of cobalt in the form of cobalt aluminate (ie 15% by weight of spinel) in silica-alumina.
    The cobalt-based active phase is then deposited on said support in one step, by dry impregnation, according to a protocol identical to that described for the preparation of catalyst B. The drying and calcination steps are also carried out under the same conditions as in Example 2. The cobalt concentration in the cobalt nitrate solution, used for successive impregnations, is chosen to obtain catalyst C with the desired final content of Co.
    The final catalyst C has a total cobalt content of 15.7% by weight (the Co content present in the spinel phase being included) and a cobalt content in the form of Co 3 O 4 oxide of 10.7% by weight.
    Example 4 (comparative): Catalyst D of formula Co / COAI2O4-AI2O3.S1O2 containing citric acid (co-impregnation).
    A catalyst D comprising cobalt and citric acid deposited on a support, based on a spinel included in a silica-alumina, is prepared by dry impregnation of an aqueous solution of cobalt nitrate and citric acid so as to deposit approximately 10% by weight of cobalt on the support.
    The cobalt-based active phase is deposited on the support C 'of Example 3 in one step, by dry impregnation of a solution containing cobalt nitrate and citric acid (Sigma Aldrich®,> 99% ) in a citric acid: Co molar ratio of 0.5. After dry impregnation, the solid undergoes maturation in an atmosphere saturated with water for 9 hours at ambient temperature, then is dried in a crossed bed at 120 ° C. for 3 h in air, then treated under nitrogen at 400 ° C. for 4 h in bed crossed.
    The final catalyst D has a total cobalt content of 14.1% by weight (the Co content present in the spinel phase being included) and a cobalt content in the form of Co 3 O 4 oxide of 9.1% by weight.
    Example 5 (comparative): Catalyst E of formula Co / COAI2O4-AI2O3.S1O2 containing citric acid (post-impregnation).
    A catalyst E comprising cobalt and citric acid deposited on a support, based on a spinel included in a silica-alumina, is prepared by dry impregnation of an aqueous solution of cobalt nitrate, then of a aqueous citric acid solution so as to deposit approximately 10% by weight of cobalt on the support.
    The cobalt-based active phase is deposited on the support C 'of Example 3 in one step, by dry impregnation of a solution containing cobalt nitrate. After the dry impregnation, the solid undergoes bed drying. crossed at 120 ° C for 3 hours in air.
    In a second step, the citric acid is deposited on the previous solid in one step, by dry impregnation of a solution containing citric acid (Sigma Aldrich®,> 99%) at a concentration making it possible to reach a molar ratio on the final citric acid catalyst: Co of 0.5. After dry impregnation, the solid undergoes maturation in an atmosphere saturated with water for 9 hours at ambient temperature, then is dried in a crossed bed at 120 ° C. for 3 h in air, then treated under nitrogen at 400 ° C. for 4 h in bed crossed.
    The final catalyst E has a total cobalt content of 14.0% by weight (the Co content present in the spinel phase being included) and a cobalt content in the form of Co 3 O 4 oxide of 9.0% by weight.
    Example 6 (according to the invention): Catalyst F of formula Co / COAI2O4-AI2O3.S1O2 containing n-octane
    A catalyst F comprising cobalt and n-octane deposited on a support, based on a spinel included in a silica-alumina, is prepared by dry impregnation of an ethanolic solution of cobalt nitrate and n-octane of so as to deposit approximately 10% by weight of cobalt on the support.
    The cobalt-based active phase is deposited on the support C 'of Example 3 in one step, by dry impregnation of an ethanolic solution containing cobalt nitrate and n-octane (Sigma Aldrich®,> 98% ), in an n-octane: Co molar ratio of 1.0. After the dry impregnation, the solid undergoes maturation in an atmosphere saturated with water for 9 hours at ambient temperature, then is dried in a crossed bed at 120 ° C. for 3 hours in air, then treated with nitrogen at 400 ° C. for 4 hours. bed crossed.
    The final catalyst F has a total cobalt content of 14.9% by weight (the Co content present in the spinel phase being included) and a cobalt content in the form of Co 3 O 4 oxide of 9.9% by weight.
    Example 7 (according to the invention): Catalyst G of formula Co / COAI2O4-AI2O3.S1O2 containing xylene.
    A catalyst G comprising cobalt and xylene deposited on a support, based on a spinel included in a silica-alumina, is prepared by dry impregnation of an aqueous solution of cobalt nitrate, then of an ethanolic solution of xylenes so as to deposit approximately 10% by weight of cobalt on the support.
    The cobalt-based active phase is deposited on the support C ’of Example 3 in one step, by dry impregnation of a solution containing cobalt nitrate. After dry impregnation, the solid undergoes drying in a traversed bed at 120 ° C. for 3 hours in air.
    In a second step, the xylene is deposited on the previous solid in one step, by dry impregnation of an ethanolic solution containing xylene (mixture of the 3 xylene isomers Sigma Aldrich®,> 98.5%) at a concentration allowing '' reach a molar ratio on the final xylene catalyst: Co of 0.5. After dry impregnation, the solid undergoes maturation in an atmosphere saturated with water for 9 hours at room temperature, then is dried in a traversed bed at 120 ° C. for 3 h in air, then treated under nitrogen at 400 ° C. for 4 h in bed crossed.
    The final catalyst G has a total cobalt content of 15.1% by weight (the Co content present in the spinel phase being included) and a cobalt content in the form of Co 3 O 4 oxide of 10.1% by weight.
    Example 8 (according to the invention): Catalyst H of formula Co / COAI2O4-AI2O3.S1O2 containing ethyl-cyclohexane.
    A catalyst H comprising cobalt and ethyl-cyclohexane deposited on a support, based on a spinel included in a silica-alumina, is prepared by dry impregnation of an ethanolic solution of ethyl-cyclohexane, then d '' an aqueous solution of cobalt nitrate so as to deposit approximately 10% by weight of cobalt on the support.
    The ethyl-cyclohexane is deposited on the support C 'of Example 3 in one step, by dry impregnation of an ethanolic solution containing ethyl-cyclohexane (Sigma Aldrich®,> 99%) at a concentration allowing to reach a molar ratio on the final ethyl-cyclohexane: Co catalyst of 1.0. After dry impregnation, the solid undergoes maturation in an atmosphere saturated with water for 9 hours at ambient temperature, then is dried in a crossed bed at 120 ° C. for 3 h in air.
    In a second step, the cobalt-based active phase is deposited on the preceding solid in one step, by dry impregnation of a solution containing cobalt nitrate. After dry impregnation, the solid undergoes maturation in an atmosphere saturated with water for 9 hours at ambient temperature, then is dried in a crossed bed at 120 ° C. for 3 h in air, then treated under nitrogen at 400 ° C. for 4 h in bed crossed.
    The final catalyst H has a total cobalt content of 14.7% by weight (the Co content present in the spinel phase being included) and a cobalt content in the form of C03O4 oxide of 9.7% by weight.
    Example 9 (according to the invention): Catalyst I of formula Co / COAI2O4-AI2O3.S1O2 containing xylene
    Catalyst I is prepared in a similar manner to catalyst G except that it does not undergo heat treatment under nitrogen at 400 ° C. at the end of preparation.
    Example 10 (according to the invention): Catalyst J of formula Co / COAI2O4AI2O3.S1O2 containing xylene.
    A catalyst J comprising cobalt and xylene deposited on a support, based on a spinel included in a silica-alumina, is prepared by dry impregnation of an aqueous solution of cobalt nitrate, then of a mixture of xylenes so as to deposit approximately 10% by weight of cobalt on the support.
    The cobalt-based active phase is deposited on the support C ’of Example 3 in one step, by dry impregnation of an aqueous solution containing cobalt nitrate. After dry impregnation, the solid undergoes drying in a traversed bed at 120 ° C. for 3 hours in air.
    In a second step, the xylene is deposited on the previous solid in one step, by dry impregnation of a mixture of xylenes (mixture of the 3 xylene isomers Sigma Aldrich®,> 98.5%), so as to achieve a ratio molar on the final xylene catalyst: Co of 2.0. After dry impregnation, the solid undergoes maturation in an atmosphere saturated with water for 9 hours at ambient temperature, then is dried in a crossed bed at 120 ° C. for 3 h in air, then treated under nitrogen at 400 ° C. for 4 h in bed crossed.
    The final catalyst J has a total cobalt content of 15.3% by weight (the Co content present in the spinel phase being included) and a cobalt content in the form of Co 3 O 4 oxide of 10.3% by weight.
    Example 11: Catalytic performances of catalysts A to J in the Fischer-Tropsch reaction
    Catalysts A, B, C, D, E, F, G, H, I and J before being tested in FischerTropsch synthesis, are reduced in situ under a stream of pure hydrogen at 400 ° C for 16 hours. The Fischer-Tropsch synthesis reaction is carried out in a tubular reactor of the fixed bed type and operating continuously.
    Each of the catalysts is in the form of a powder with a diameter between 40 and 150 microns.
    The test conditions are as follows:
    • Temperature = 216 ° C • Total pressure = 2MPa • Hourly volume speed (WH) = 4100 NL / h ' 1 / kg ca taiyseur • Molar ratio H 2 / CO = 2/1
    The results, expressed in terms of activity (conversion of CO into%) and selectivity (mass percentage of hydrocarbons in Cs + of all the products formed), are shown in Table 1.
    Catalyst Conversion ofCO at 70h underreaction flow(%) Selectivity in Cs + at 70h under reaction flow (% by weight) A (comparative) 27.5 57.1 B (comparison) 38.1 65.9 C (comparative) 44.7 68.0 D (comparative) 30.8 53.3 E (comparative) 41.3 56.1 F (invention) 56.0 69.8 G (invention) 52.5 70.2 H (invention) 50.8 68.0 I (invention) 53.5 67.2 J (invention) 53.2 70.3
    Table 1: catalytic performances of each catalyst w The results appearing in table 1 demonstrate that the catalysts according to the invention are more active and / or more selective than the catalysts known from the prior art.
    权利要求:
    Claims (15)
    [1" id="c-fr-0001]
    1) Catalyst containing an active cobalt phase, deposited on a support comprising alumina, silica or silica-alumina, said support also containing a mixed oxide phase containing cobalt and / or nickel, said catalyst being prepared by a process comprising at least:
    a) a step of bringing a support comprising alumina, silica or silica-alumina into contact with at least one solution containing at least one cobalt and / or nickel precursor, then drying and calcines at a temperature between 700 and 1200 ° C, so as to obtain a mixed oxide phase containing cobalt and / or nickel in the support, then one carries out
    b) a step of bringing said support containing said mixed oxide phase into contact with at least one solution containing at least one cobalt precursor,
    c) a step of bringing said support containing said mixed oxide phase into contact with a solution containing at least one organic hydrogen-carbon compound of formula C x H y , it being understood that said organic hydrogen-carbon compound is in liquid form and only when the solution comprises a solvent, said organic hydrogen carbon compound is miscible in the solvent, steps b) and c) can be carried out separately, in an indifferent order, or simultaneously, then one performs
    d) a drying step at a temperature below 200 ° C.
    [2" id="c-fr-0002]
    2) Catalyst according to claim 1, in which the content of mixed oxide phase in the support is between 0.1 and 50% by weight relative to the weight of the support.
    [3" id="c-fr-0003]
    3) Catalyst according to one of claims 1 or 2, wherein the mixed oxide phase comprises an aluminate of formula C0AI2O4 or N1AI2O4 in the case of a support based on alumina or silica-alumina.
    [4" id="c-fr-0004]
    4) Catalyst according to one of claims 1 or 2, wherein the mixed oxide phase comprises a silicate of formula Co2SiC> 4 or Ni 2 SiO4 in the case of a support based on silica or silica-alumina.
    [5" id="c-fr-0005]
    5) Catalyst according to one of claims 1 to 4, wherein the silica content of said support is between 0.5% by weight to 30% by weight relative to the weight of the support before the formation of the mixed oxide phase when the support is a silica-alumina.
    [6" id="c-fr-0006]
    6) Catalyst according to one of claims 1 to 5, in which the organic hydrogen-carbon compound of formula C x H y introduced during step c) is chosen from a saturated or unsaturated hydrogen-carbon compound, acyclic or cyclic, with x> 5 and y> 6.
    [7" id="c-fr-0007]
    7) Catalyst according to claim 6, in which the organic hydrogen-carbon compound of formula C x H y is chosen from n-heptane, n-octane, nnonane, n-decane, i-heptane, i octane, i-nonane, i-decane, cyclopentane, cyclohexane, heptene, octene, nonene, decene, cyclopentadiene, cyclohexene, toluene, cumene, styrene, xylene and ethylbenzene.
    [8" id="c-fr-0008]
    8) Catalyst according to one of claims 1 to 7, in which the molar ratio of hydrogen-carbon organic compound of formula C x H y introduced during step c) relative to the cobalt element introduced in step b ) is between 0.01 and 5.0 mol / mol.
    [9" id="c-fr-0009]
    9) Catalyst according to one of claims 1 to 8, in which the content of cobalt element introduced during step b) as active phase is between 1 and 40% by weight expressed as metallic cobalt element relative to the weight total dried catalyst.
    [10" id="c-fr-0010]
    10) Catalyst according to one of claims 1 to 9, wherein the catalyst further comprises an element chosen from groups VIIIB, IA, IB, IIA, IIB, IIIA, II IB and VA.
    [11" id="c-fr-0011]
    11) Catalyst according to one of claims 1 to 10, in which the catalyst also contains an organic compound other than the organic hydrogen-carbon compound of formula C x H y , said organic compound containing oxygen and / or nitrogen.
    [12" id="c-fr-0012]
    12) Catalyst according to claim 11, in which the organic compound is chosen from a compound comprising one or more chemical functions chosen from a carboxylic, alcohol, ether, aldehyde, ketone, amine, nitrile, imide, oxime, urea and amide function.
    5
    [13" id="c-fr-0013]
    13) Catalyst according to one of claims 1 to 12, wherein, after the drying step d), a calcination step e) is carried out at a temperature between 200 and 550 ° C, under an inert or scu atmosphere an atmosphere containing oxygen.
    [14" id="c-fr-0014]
    14) Catalyst according to one of claims 1 to 13, in which the w catalyst obtained in the drying step d) or obtained in the calcination step e) is reduced to a temperature between 200 ° C and 500 ° vs.
    [15" id="c-fr-0015]
    15) Fischer-Tropsch process for the synthesis of hydrocarbons in which the catalyst according to any one of claims 1 to 14 is brought into contact with a feed comprising synthesis gas under a total pressure of between
    15 0.1 and 15 MPa, at a temperature between 150 and 350 ° C, and at an hourly volume speed between 100 and 20,000 volumes of synthesis gas per volume of catalyst and per hour with a H 2 / CO molar ratio synthesis gas between 0.5 and 4.
    类似技术:
    公开号 | 公开日 | 专利标题
    WO2018072921A1|2018-04-26|Cobalt catalyst comprising a support containing a mixed oxide phase including cobalt and/or nickel produced using a hydrocarbon compound
    EP3448559A1|2019-03-06|Cobalt catalyst based on a support containing a mixed oxide phase containing cobalt and/or nickel prepared by the use of a dicarboxylic acid comprising at least three carbon atoms
    EP3448560A1|2019-03-06|Cobalt catalyst comprising a support with a mixed oxide phase containing cobalt and/or nickel prepared using an ester compound
    EP3283216B1|2020-01-01|Catalyst comprising a boron doped phase
    FR3050662A1|2017-11-03|COBALT CATALYST BASED ON A SUPPORT COMPRISING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED BY USE OF AN AMINO ACID COMPOUND
    FR3050661A1|2017-11-03|COBALT CATALYST BASED ON A SUPPORT COMPRISING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED BY USE OF AN AMINO COMPOUND
    EP3381552B1|2020-01-01|Method for preparing cobalt catalysts
    EP3643404A1|2020-04-29|Cobalt catalyst comprising a support with a mixed oxide phase containing cobalt and/or nickel prepared from an ether compound and fischer-tropsch process using said catalyst
    FR2978682A1|2013-02-08|CATALYTIC PROCESS FOR THE CONVERSION OF SYNTHESIS GAS TO HYDROCARBONS
    WO2017186405A1|2017-11-02|Cobalt catalyst comprising a support with a mixed oxide phase containing cobalt and/or nickel, prepared using oxalic acid or oxalate
    EP3643401A1|2020-04-29|Cobalt catalyst comprising a support with a mixed oxide phase containing cobalt and/or nickel prepared from a dilactone compound
    FR3087672A1|2020-05-01|SUPPORT-BASED COBALT CATALYST COMPRISING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED FROM AN ORGANIC COMPOUND FROM THE CARBOXYANHYDRIDE FAMILY
    FR3028770A1|2016-05-27|PROCESS FOR PREPARING A FISCHER-TROPSCH CATALYST WITH STEAM TREATMENT
    JP7008695B2|2022-02-10|A cobalt catalyst containing a carrier containing a mixed oxide phase containing cobalt and / or nickel generated using a hydrocarbon compound.
    FR3071748A1|2019-04-05|CATALYST COMPRISING AN NI3MO ALLOY AND ITS USE IN SYNTHESIS FISCHER-TROPSCH
    FR3071749A1|2019-04-05|CATALYST COMPRISING AN NI4W ALLOY AND ITS USE IN FISCHER-TROPSCH SYNTHESIS
    FR3085382A1|2020-03-06|FISCHER-TROPSCH PROCESS IN THE PRESENCE OF A CATALYST PREPARED FROM MOLTEN SALT
    FR3006325A1|2014-12-05|FISCHER-TROPSCH PROCESS USING A CATALYST BASED ON A GROUP VIII METAL PREPARED IN SUPERCRITICAL FLUID
    FR3041270A1|2017-03-24|FISCHER-TROPSCH CATALYST BASED ON A GROUP VIIIB METAL, BORON AND A SUPPORT CONTAINING PHOSPHORUS INTRODUCED IN THE FORM OF A SALT
    EP1436360A1|2004-07-14|Method for hydrocarbon synthesis in a three-phase reactor in the presence of a catalyst comprising a group viii metal supported on zirconia or mixed zirconia-alumina oxide
    FR2978681A1|2013-02-08|Partially converting gaseous mixture containing carbon monoxide and hydrogen into hydrocarbon mixture, comprises contacting gaseous mixture with solid catalyst comprising porous support and an active phase
    同族专利:
    公开号 | 公开日
    US11208597B2|2021-12-28|
    US20200047161A1|2020-02-13|
    CN109843427A|2019-06-04|
    EP3525926A1|2019-08-21|
    WO2018072921A1|2018-04-26|
    ZA201901420B|2020-11-25|
    JP2019536614A|2019-12-19|
    FR3057472B1|2018-11-16|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US20120149559A1|2009-08-24|2012-06-14|Wolan John T|Eggshell catalyst and methods of its preparation|
    FR2963345A1|2010-07-29|2012-02-03|IFP Energies Nouvelles|PROCESS FOR THE SYNTHESIS OF C5 + HYDROCARBONS IN THE PRESENCE OF A CATALYST PREPARED BY MEANS OF AT LEAST ONE CYCLIC OLIGOSACCHARIDE|
    FR3018702A1|2014-03-20|2015-09-25|IFP Energies Nouvelles|FISCHER-TROPSCH CATALYST BASED ON A GROUP VIIIB METAL AND AN OXIDE SUPPORT COMPRISING ALUMINA, SILICA, SPINELLE AND PHOSPHORUS|EP3643404A1|2018-10-25|2020-04-29|IFP Energies nouvelles|Cobalt catalyst comprising a support with a mixed oxide phase containing cobalt and/or nickel prepared from an ether compound and fischer-tropsch process using said catalyst|
    FR3087672A1|2018-10-25|2020-05-01|IFP Energies Nouvelles|SUPPORT-BASED COBALT CATALYST COMPRISING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED FROM AN ORGANIC COMPOUND FROM THE CARBOXYANHYDRIDE FAMILY|GB9415554D0|1994-08-02|1994-09-21|Unilever Plc|Cobalt on alumina catalysts|
    US5856260A|1997-04-22|1999-01-05|Exxon Research And Engineering Company|Preparation of high activity catalysts; the catalysts and their use|
    US5856261A|1997-04-22|1999-01-05|Exxon Research And Engineering Company|Preparation of high activity catalysts; the catalysts and their use|
    US5863856A|1997-04-22|1999-01-26|Exxon Research And Engineering Company|Preparation of high activity catalysts the catalysts and their use|
    GB0003961D0|2000-02-21|2000-04-12|Ici Plc|Catalysts|
    JP3882044B2|2003-07-29|2007-02-14|国立大学法人東北大学|Method for preparing Fischer-Tropsch synthesis catalyst|
    FR2879478B1|2004-12-17|2007-10-26|Inst Francais Du Petrole|COBALT CATALYST FOR THE FISHER-TROPSCH SYNTHESIS|
    ITMI20051410A1|2005-07-22|2007-01-23|Eni Spa|PROCEDURE FOR THE PREPARATION OF FISCHER-TROPSCH CATALYSTS WITH HIGH MECHANICAL, THERMAL AND CHEMICAL STABILITY|
    UA104721C2|2008-04-15|2014-03-11|Сасол Текнолоджі Лімітед|Catalysts|
    US8262905B2|2009-03-19|2012-09-11|Shell Oil Company|Oil and polar additive impregnated composition useful in the catalytic hydroprocessing of hydrocarbons, a method of making such catalyst, and a process of using such catalyst|
    CN102274726B|2011-04-29|2013-04-10|中南民族大学|Nanoscale cobalt particle Fischer-Tropsch synthetic catalyst and preparation method thereof|
    KR101298783B1|2012-12-14|2013-08-26|한국가스공사|Process for the preparation of fisher-tropsch catalysts|
    BR112015029993B1|2013-05-31|2021-08-31|Shell Internationale Research Maatschappij B.V.|HYDROPROCESSING CATALYTIC COMPOSITION CONTAINING A POLAR HETEROCYCLIC COMPOUND, METHOD FOR MANUFACTURING SUCH COMPOSITION AND PROCESS FOR HYDROTREATMENT OF A RAW MATERIAL OF HYDROCARBIDE|
    KR20150137733A|2014-05-30|2015-12-09|한국가스공사|Process for the preparation of fisher-tropsch catalysts with high activity|
    KR101595181B1|2014-05-30|2016-02-18|한국가스공사|Process for the preparation of fisher-tropsch catalysts having improved activity and life time|
    CN104841434B|2015-04-09|2017-08-25|中国科学院山西煤炭化学研究所|The catalyst and preparation method and application of a kind of improved silica and its Supported Co|FR3087673A1|2018-10-25|2020-05-01|IFP Energies Nouvelles|SUPPORT-BASED COBALT CATALYST COMPRISING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED FROM A DILACTONE COMPOUND|
    FR3087786B1|2018-10-25|2020-12-18|Ifp Energies Now|FISCHER-TROPSCH SYNTHESIS PROCESS INCLUDING A CATALYST PREPARED BY ADDITION OF AN ORGANIC COMPOUND IN THE GASEOUS PHASE|
    法律状态:
    2017-09-15| PLFP| Fee payment|Year of fee payment: 2 |
    2018-04-20| PLSC| Publication of the preliminary search report|Effective date: 20180420 |
    2018-10-25| PLFP| Fee payment|Year of fee payment: 3 |
    2019-10-24| PLFP| Fee payment|Year of fee payment: 4 |
    2020-10-27| PLFP| Fee payment|Year of fee payment: 5 |
    2021-10-27| PLFP| Fee payment|Year of fee payment: 6 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1660044|2016-10-17|
    FR1660044A|FR3057472B1|2016-10-17|2016-10-17|COBALT CATALYST BASED ON A SUPPORT CONTAINING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED BY USING A HYDROGENOCARBON COMPOUND|FR1660044A| FR3057472B1|2016-10-17|2016-10-17|COBALT CATALYST BASED ON A SUPPORT CONTAINING A MIXED OXIDE PHASE CONTAINING COBALT AND / OR NICKEL PREPARED BY USING A HYDROGENOCARBON COMPOUND|
    PCT/EP2017/072289| WO2018072921A1|2016-10-17|2017-09-06|Cobalt catalyst comprising a support containing a mixed oxide phase including cobalt and/or nickel produced using a hydrocarbon compound|
    CN201780064134.1A| CN109843427A|2016-10-17|2017-09-06|Contain the Co catalysts comprising the carrier containing cobalt and/or the mixed oxide phase of nickel using what hydrocarbon compound generated|
    EP17765141.1A| EP3525926A1|2016-10-17|2017-09-06|Cobalt catalyst comprising a support containing a mixed oxide phase including cobalt and/or nickel produced using a hydrocarbon compound|
    JP2019519986A| JP7008695B2|2016-10-17|2017-09-06|A cobalt catalyst containing a carrier containing a mixed oxide phase containing cobalt and / or nickel generated using a hydrocarbon compound.|
    US16/342,810| US11208597B2|2016-10-17|2017-09-06|Cobalt catalyst comprising a support containing a mixed oxide phase including cobalt and/or nickel produced using a hydrocarbon compound|
    ZA201901420A| ZA201901420B|2016-10-17|2019-03-07|Cobalt catalyst comprising a support containing a mixed oxide phase including cobalt and/or nickel produced using a hydrocarbon compound|
    [返回顶部]